Water Bottling Machine for 200ml-2.5L Bottles with Efficiency

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Ahalf Years
• Model NO.: effiline-100
• Processing Material: Water, Juice, Carbonated Drink etc.
• Certification: CE, ISO9001
• Bottle Volume: 200ml-2.5L
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 10000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

 

At Shanghai Effiline Machinery Co., Ltd., we have a proud legacy of partnering with global water plants, orchestrating the design and construction of highly efficient production lines. We recognize the critical importance of providing bespoke solutions tailored to your needs. Whether it's the particular layout of your factory, the dimensions of your bottles, your desired production capacity, or budget considerations, our team is adept at crafting detailed CAD drafts to visualize your ideal production line. From the initial phases of planning through to seamless installation and ongoing maintenance, we're committed to delivering excellence every step of the way.

What comprehensive suite of services can we extend to you?
1. Innovative Bottle Shape and Preform Design
2. Full Spectrum of Water Production Line Machines and Essential Spare Parts

3.  Conveyor System Design

4. On-site Installation and Expert Commissioningfrom meticulous operator training, strategic production optimization, to outstanding after-sales technical support

Filling machine

Rinser	The rotary wheel is a fully sus304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company.This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.Made of sus304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device.
Filler	Rotary wheel fully made of stainless steel sus 304. Gravity filling method. Filling valves are made of sus316l. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper	Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock.Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator.
Frame	The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.The machine frame is wrapped with stainless steel sheet (ansi304). Driving system of the 3-in-1 unit is positioned under the machine table.One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel.From bottle infeed to bottle discharge, a plc controls the fully automatic operation of the 3-in-1 unit.

Conveyor System

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 6 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                 USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

Whole line flowchart

 

1. Water Treatment Process

A. Pure Water Bottling Line's Treatment System

Journey of water refinement: Raw water flows through the pump, gets purified by silica sand and carbon filters, softened, and undergoes Reverse Osmosis. Next, it's sterilized with UV light, treated with an ozone generator before being stored in the finished water tank.

B. Mineral Water Bottling Line's Treatment System

The water treatment adventure begins with raw water pumped through silica sand and carbon filters, softeners, and microfilters. It further passes through an ultrafilter device, UV sterilizer, and finally, rests in the finished water tank.

Outstanding Features:

Crafted with high-grade stainless steel, our tanks, pipes, and connectors promise durability and superior quality.

Equipped with an intelligent online pressure auto self-protection device for enhanced safety.

Comprehensive system protection and alarm mechanisms for secure operations.

2. State-of-the-Art Bottle Blowing Machine
Choose from semi-automatic and fully automatic bottle blowing machines to suit your production needs.
Perfectly designed for PET bottles, ensuring seamless functionality.
Accommodates bottle sizes ranging from 200ml to 2.5L, offering remarkable flexibility.

 

3. Advanced Air Conveyor System

Revolutionizing bottle transport, this system uses wind power to carefully move empty bottles to the filling machine. Ideal for delicate glass and lightweight plastic bottles, it minimizes impact risks and enhances energy efficiency. Its low maintenance ensures a reliable and cost-effective production process, making it a core component of modern bottling operations.

4. Highly Efficient Filling Machine

An indispensable part of the water bottling line, this machine integrates rinsing, liquid filling, and capping. It operates in perfect harmony with an air-conveyor belt, securing bottles by the neck to prevent tipping during the conveyance. This crucial machinery ensures smooth and orderly production.

Diverse Product Compatibility:

Designed to handle pure water, mineral water, spring water, drinking water, and alkaline water effortlessly.

Versatile Container Suitability:

Efficiently accommodates PET bottles of various shapes and capacities.

4. Streamlined Filled Bottle Conveyor System
At the cutting-edge of production efficiency, this packaging conveyor line seamlessly transitions bottles through inspection, labeling, capping, and wrapping stages. Synchronized conveyors ensure careful bottle handling and guaranteed storage time prevents downtime, upholding quality and consistency. Its modular design enhances adaptability for various bottle sizes and packaging formats.

5. Essential Buffer Platform

A vital component in bottled water production, buffer platforms ensure smooth workflows and maintain product excellence.

1. Smoothing Production Flow:
Differences in operational speeds of production components are balanced by buffer platforms, storing products temporarily to maintain a steady flow and prevent bottlenecks.

2. Boosting Efficiency:
By adjusting to production rate changes, buffer platforms sustain continuous operation, cutting downtime and boosting overall efficiency.

3. Safeguarding Product Integrity:
Buffer platforms alleviate pressure disparities between equipment, reducing the chance of product damage. Non-pressure buffer platforms eliminate production line pressure, elevating product quality and minimizing label and container damage.

4. Cutting Maintenance Costs:
By streamlining production flow and reducing equipment stress, buffer platforms extend equipment lifespan and lower maintenance costs.

5. Tailoring to Production Demands:
Crafted with a vision for unparalleled adaptability, our buffer platforms are engineered to seamlessly adjust to your unique production specifications. This innovative design effortlessly accommodates varying production speeds and a wide array of product types, ensuring that your operations remain as smooth as possible.
To encapsulate the essence of their importance, buffer platforms stand as the backbone of efficient bottled water production lines. They masterfully balance production flow, significantly elevate efficiency, safeguard the pristine quality of your products, and curtail maintenance expenditures. Moreover, they offer the versatility to meet a spectrum of production demands, truly embodying the spirit of innovation.

 

6. Packaging System

Our advanced labeling solutions cater to your every need, both before and after the filling process, ensuring precision when there's a necessity for bottle label pasting. This system is predominantly leveraged across sectors such as beverages, daily chemicals, condiments, and more, highlighting its versatility and application breadth.

 

Shrink Sleeve Labeling Machine

OPP Hot Melt Labeling Machine

Stick Labeling Machine

We are in Exhibition

 

Company Profile

Shanghai Effiline Machinery Co., Ltd.As the international business arm of Shandong Xingmei, Shanghai Effiline Machinery Co., Ltd. is swiftly carving a niche for itself in the global market. Strategically located in the bustling hub of Shanghai, the company harnesses the industrial prowess and innovative technology of its parent company, Shandong Xingmei, to deliver unparalleled excellence. This dynamic subsidiary not only upholds the superior quality and pioneering spirit of its parent but also unites Xingmei's elite technical team and dedicated after-sales support to offer an elevated customer experience. With its cutting-edge research and development capabilities and unrivaled technical acumen, Shanghai Effiline is on the fast track to becoming a vanguard in the industry, providing state-of-the-art and dependable solutions to a worldwide clientele.

Nestled in the historic city of Qingzhou, Shandong Xingmei Packaging Machinery Co., Ltd. stands as a cornerstone in the manufacturing sector, boasting extensive expertise in creating conveyor systems, drying blowers, and an array of associated machinery. With an impressive fixed asset portfolio exceeding 50 million yuan and a sprawling 10,000 square meter factory, the company employs over 30 innovative R&D specialists and houses numerous advanced processing machines. As a pivotal player in the sector, Shandong Xingmei specializes in the comprehensive development, research, design, production, technical servicing, and operation of high-quality conveying, spraying, and drying blower equipment.

Specializing in the end-to-end design, manufacture, installation, and commissioning of advanced conveying solutions, the company caters to a diverse range of industries including bottled water, beer, yellow wine, liquors, beverages, condiments, food, pesticides, and disinfectants. This encompasses the meticulous design, seamless installation, precise commissioning, and reliable maintenance of sophisticated electrical control systems. Currently, the company has perfected the technology for crafting non-pressure conveying equipment, achieving remarkable speeds of up to 72,000 bottles per hour (BPH), thereby delivering robust and time-tested solutions.