Effiline can help you build a complete bottled water production line from A to Z. We offer customized solutions to optimize your factory. Contact us to resolve all your concerns.
HOW WATER BOTTLING LINE WORKS
A complete mineral water production line starts with water treatment, utilizing filtration, reverse osmosis, and UV sterilization to ensure water quality and safety. Next, a bottle blowing machine heats and molds PET preforms into bottles, which are then precisely filled with mineral water by the filling machine. The labeling machine applies brand labels before the products move to the packaging stage, where a shrink wrapping machine or carton packer bundles them into groups. Among these, the conveyor system plays a crucial role, seamlessly connecting each piece of equipment to ensure smooth bottle transfer between stages, enhancing production efficiency, reducing manual intervention, and achieving fully automated, high-efficiency operation.
WATER BOTTLING LINE SELECTION
|
Capacity(500-2500ML) |
12000-13000BPH |
17000-18000BPH |
20000-24000BPH |
28000-30000BPH |
36000-40000BPH |
45000-48000BPH |
|
Floor area(Square meters) |
1000-2000 |
1500-2500 |
2000-3000 |
2500-3500 |
3000-4000 |
3500-4500 |
|
Total power |
450KVA |
500KVA |
600KVA |
750KVA |
900KVA |
1100KVA |
| Conveyor line length |
150-200m |
260-350m |
500-800m |
600-1000m |
800-1200m |
1200-1500m |
(For high-speed lines above 50,000 BPH, contact us for a customized design.)
The efficiency of a production line is closely linked to the configuration of its conveyor system. It's essential to design the conveyor layout so that brief stoppages in downstream equipment (such as label replacements) don't disrupt upstream operations. Additionally, the conveyor should seamlessly integrate upstream and downstream machinery to ensure optimal performance across the entire production line.
Our conveyor belts feature a modular design that is compact, low-noise, and easy to install and maintain. Components are easily replaceable, allowing for flexible assembly tailored to various capacities and bottle types. The electrical control system is both advanced and user-friendly. We can customize control methods based on your facility's layout and select appropriate electrical components to enhance smooth operation.
Our conveyor system is one of the top-tier solutions in China, having collaborated with numerous leading enterprises and export companies. It is equipped with a zero-pressure conveying system, a dynamic buffering platform, fully automated PLC control, and an automatic lubrication and drainage system.
Our Product's Unique Advantages
1.Static&dynamic buffer platform
Compared to traditional multi-row conveyors, our advanced buffering platforms offer two distinct solutions that optimize production efficiency while saving floor space. The dynamic buffering platform, with an effective caching efficiency of up to 95%, adjusts bottle storage in real time based on the production line speed. This intelligent design minimizes bottle-to-bottle contact, reducing the risk of deformation and ensuring smoother transitions. Moreover, the dynamic layout requires fewer motors for the same storage capacity, significantly cutting energy consumption and enhancing overall energy efficiency.
In contrast, our static buffering platform delivers a reliable solution with a consistent effective caching efficiency of 75%. Designed for stable production environments, it provides fixed storage zones that maintain steady throughput even during intermittent production fluctuations. Although it operates at a slightly lower efficiency compared to the dynamic system, its simplicity, ease of integration, and proven reliability make it an ideal choice for facilities with constant production speeds.
2.Pressure-free conveyor system
Whether a factory has a pressure-free system is a standard for measuring its professionalism. Our pressure-free system is our cutting-edge technology, equipped with fully automatic PLC control.
Before bottles enter the labeling machine, a pressure-free conveyor is required. Our system smoothly converts multiple rows of bottles into a single row without any squeezing or damage. Without this, the line can jam and thin bottles may deform, leading to misaligned labels and high waste rates.
3.Anti-crush roller guardrail
We believe details determine success. Our anti-crush roller guardrail features side-mounted rollers that protect bottles and cartons from damage during conveyance, ensuring a smooth and safe production process.
4.Specializing in large-scale line design and optimal custom layouts.
We are not just an empty shell. With multiple R&D and parts centers nationwide and a dedicated team of professional engineers, we have designed, commissioned, and installed over a hundred production lines at 12,000 BPH and dozens above 30,000 BPH. This extensive experience ensures your equipment runs with 100% stability.
Water Treatment System
A. Treatment System for pure water bottling line
Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank
B. Treatment System for mineral water bottling line
Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Micro filter--Ultrafilter device -UV sterilizer--Finished water tank
Features:
Use high quality stainless steel for tanks, pipes and connectors.
Online type pressure auto self-protection device.
System safe protecting and alarm system.
Water Filling Machine
Water filling machine is very important machine in water bottling line, it contains 3 parts: rinser, liquid filler and capper and it works harmoniously with an air-conveyor system.For production lines operating above 18,000 BPH, a combimachine is recommended. It integrates bottle blowing, filling, and capping functions without the need for an air conveyor, resulting in a smaller footprint.
Applicable Products:
Pure water, mineral water, spring water, drinking water, alkaline water etc.
Suitable Container:
PET bottles of various shapes and capacities
Air Dryer
This state-of-the-art system rapidly dries bottles after the blowing and filling process, significantly reducing downtime and boosting throughput. Its high-velocity, uniform airflow ensures quick and consistent drying while being gentle on bottle surfaces to preserve clarity and quality. Engineered for energy efficiency, it minimizes power consumption without compromising performance. With a compact design and easy integration, it seamlessly fits into existing production lines, enhancing overall operational efficiency. Built to meet strict hygiene standards, this air dryer guarantees contamination-free drying for water, beverage, and liquor bottles, helping you achieve superior production results and reduced operational costs.
OPP hot-melt Labeling machine
Introducing our OPP Hot-Melt Labeling Machine, engineered for high-speed efficiency on production lines exceeding 18,000 BPH. This advanced system applies labels rapidly using hot-melt adhesive, ensuring a durable bond and pristine finish on every bottle. Its fast labeling capability significantly reduces downtime and increases throughput, while keeping label costs remarkably low. Designed for seamless integration into existing bottling lines, it offers a cost-effective solution for large-scale water, beverage, and liquor production, making it an ideal choice for manufacturers aiming to boost productivity without compromising on quality.
Sleeve-labeling machine
Engineered for affordability without sacrificing quality, this sleeve-labeling machine is designed to deliver high-performance label application at a low cost. It expertly applies shrink sleeves that adhere perfectly to bottles, ensuring that each label conforms seamlessly to the bottle's contours for a smooth, professional finish. The machine's robust yet cost-effective design minimizes both installation and maintenance expenses, making it an excellent solution for manufacturers who need reliable, consistent labeling on a budget. Its user-friendly interface and streamlined operation allow for efficient production, reducing downtime and enhancing overall productivity. Ideal for companies seeking to elevate product presentation while keeping costs low, this sleeve-labeling machine stands out for its excellent value, combining durability, precision, and cost efficiency in one compact system.
Packing machine
It is widely used in the combination packaging of beverage, food, pharmaceutical and chemical products. No matter whether it is square, round, or flat, it can be packaged and has excellent visual effects. It is the preferred matching equipment for water filling production line.
Choice for:
PE film wrapping machine
Semi auto shrink wrapping machine
Carton packing machine
Palletizer
Our advanced palletizer is designed to seamlessly stack bottles-whether pre-packed in boxes or shrink-wrapped-with precision and speed. It efficiently organizes products into secure, neat pallets, ready for transport and storage. Built with a robust control system, this machine integrates effortlessly with your production line, reducing manual labor and ensuring reliable, consistent performance even under high-volume conditions. Its low maintenance and energy-efficient design help lower overall operating costs while enhancing productivity. Ideal for beverage and bottled water manufacturing, this palletizer guarantees that every shipment is safely and attractively arranged, adding value to your packaging process and driving your business forward.
1.Factory direct price(150000 sq feet modern workshop)
2.CAD layout design ability(20% space saving).
3.Personalized customization(size,colour,thickness,material)
4.After sales support/all-time installation and maintenance(97% production efficiency guarantee)
5.Urgent requirement accepted-delivery in as fast as 1 month
6.Over 100 production lines with capacities exceeding 12,000 BPH design experience
7.Implemented in collaboration with renowned industry leaders.
AFTER SERVICE FOR WATER BOTTLING LINE
Effiline manages the entire installation process, ensuring every component of your water bottling line is flawlessly configured and seamlessly integrated. Rigorous testing guarantees that your line performs at its best before going live. We empower your team with comprehensive training, enabling them to operate and maintain the equipment confidently. Plus, our dedicated technical support is always on standby to quickly resolve any issues, ensuring smooth, uninterrupted operations.
- Water Treatment System (Water Filtration)
- Preparation/Processing System (Mixing System for Drinks like CSD, juice etc)
- Injection molding machines (for pet preform)
- Bottle Blowing Machine (Making plastic bottles)
- Air Conveyor (Transport empty bottles)
- Filling Machine (Filling product into bottles)
- Cap elevator (Transport cap)
- Blow dryer (Blow away water drops)
- Flat Convey (Transport bottle)
- Code Printer (Printing the date on the filled bottle)
- Labeling Machine (Labeling for filled bottle)
- Bottle Packing Machine (package the filled bottles)
- Palletizing Machine (to palletize the cartons)
Shandong Xingmei Packaging Machinery Co., Ltd. is located in Qingzhou, one of the ancient nine provinces in Shandong. It is a professional manufacturer with years of experience in producing conveyor lines, drying blower, and other related equipment. The company has fixed assets of more than 20 million yuan, a standardized factory building of over 10,000 square meters, more than 10 R&D personnel, and several processing machines. It is a key enterprise specializing in the development, research, design, production, technical services, and operation of conveying, spraying, and drying blower equipment.
Shanghai Effiline Machinery Co., Ltd., as a leading subsidiary of Shandong Xingmei, relies on the strong industrial background and technological advantages of its parent company to quickly emerge as a prominent player in the industry. Headquartered in the international metropolis of Shanghai, it benefits from unparalleled geographical and business resources. The company not only inherits the excellent quality and innovation spirit of Shandong Xingmei, but also integrates Xingmei's core technical team and professional after-sales support, providing customers with more refined products and services. With efficient R&D capabilities and exceptional technical expertise, Shanghai Effiline Machinery Co., Ltd. is gradually becoming an industry leader, offering more reliable and advanced solutions to customers worldwide.The company specializes in the design, manufacturing, installation, and commissioning of conveying and related equipment for industries such as bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. This includes the design, installation, commissioning, and maintenance of electrical control systems. Currently, the company has mature technology for the design, development, production, installation, and maintenance of non-pressure conveying equipment. The conveying speed can reach up to 50,000BPH, offering stable and mature solutions. We provide conveyor equipment and OEM services to several well-known enterprises both domestically and internationally. Our products are sold across China and exported to countries including the United States, the United Kingdom, Thailand, and India.
After years of development, we have accumulated rich industry experience and built an outstanding technical team. The company adheres to a market-oriented approach, with technology as the driving force, quality as the main line, service as the guarantee, and integrity as the foundation. We follow the ISO 9001:2000 international quality management system and have established a sound quality assurance system, which strongly ensures the quality and performance of our products. Our integrity, strength, and product quality have been highly recognized in the industry. We warmly welcome friends from all sectors to visit and guide us!
Q1:Are you a trading company or a manufacturer?
A1:We are an old packging machine company, specializing in conveyor system,labeling machine,water/beverage/juice/alcohol line, coding machine,palletizer. Now we are one of leading filling machine manufacturer in china.
Q2:What's your guarantee or the warranty of the quality if we buy machines?
A2:We provide quality machines with top brand.components and qualified material. Our warrantee time is 2 years after installation and commissioning, within 2 years the machines get quality problem, we will take full responsibility and provide services.
Q3:When can I get machine after I paid?
A3:We will deliver machines on time as the date we agreed both side.
Q4:How can I install my machine when it arrives?
A4:We will send our engineer to your side as soon as you get all your machines ready , for testing and teaching your technicians how to run the drinking water filling machines. Also supporting online installation.
Q5:What's the delivery time?
A5:50 days after the T/T deposit or L/C for unit machine.60-90days for project line.
Q6:What's min order quantity?
A6:1 unit, if you have more than that, you will get a more favorable price.
Effiline can help you build a complete bottled water production line from A to Z. We offer customized solutions to optimize your factory. Contact us to resolve all your concerns.
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