| Customization: | Available |
|---|---|
| After-sales Service: | Overseas Installing Service |
| Warranty: | One and Ahalf Years |
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Carbonated soft drinks lines Introduction
|
Capacity(200-550ML) |
12000BPH Full auto (Blowing Machine Filling Machine Separate) |
15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate) |
24000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
36000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
48000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
|
Floor area(Needs to be combined with practical plant planning |
600-800 Square Meter |
800-1000 Square Meter |
1000-1200 Square Meter |
1200-1400 Square Meter |
1400-1600 Square Meter) |
|
The length of Conveyor Line(Based on the factory layout) |
150-180M |
260-350M |
500-800M |
800-1200M |
1500M |
| Number of Buffer platforms |
/ |
1 static Buffer platform |
1-2 Dynamic or static Buffer platforms |
2-3 Dynamic or static Buffer platforms |
3-4 Dynamic or static Buffer platforms |
| Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line | At least 1.5 Min | At least 2.5 Mins | At least 3 Mins | At least 4.5 Mins | At least 5.5 Mins |
| Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine) | 180k- 200k USD | 200k-300K USD |
350k-600k USD |
700k-1000k USD |
1200k-2000K USD |
A carbonated drink line is a comprehensive system designed to produce carbonated beverages efficiently and hygienically. It typically includes several components working together to handle the various stages of the production process.
2.Syrup preparation system
The syrup is a very important ingredient in carbonated drinks, so in order to make high-quality syrup, firstly we need to choose pure natural high-quality sugar. Secondly, we need to control the technological process of producing syrup. In the sugar dissolving process, the sugar dissolving tank is sterilized while adding sugar to the tank, then we use 50-55°C hot water to dissolve the sugar until the syrup soluble solid content reaches 45-65brix; then we get the syrup. After the syrup is obtained, the double filter is used to filter out the impurities in the sugar liquid. Use a plate or tube sterilizer to sterilize the syrup by heat treatment at 90-95 degrees, at last, we get the high-quality syrup for beverage use.
3.Carbonation mixer
The carbonation mixing tank mainly completes the process of fully mixing carbon dioxide and water. Before the carbon dioxide enters the mixing tank, the potassium permanganate tower and activated carbon tower should be used to remove the organic matter and impurities of carbon dioxide. Then the pure CO2 will be mixed with 4°C chilled water at low temperature firstly, then the carbonated water will be mixed with syrup which is cooled by plate heat exchanger in a static mixer. At last, we will get the carbonated drinks.
The mixer system consists of a degreenery pre-carbonization tank, a syrup tank, a liquid level gauge, a static mixer storage tank, an electrical control system, a gas supply hub, pipelines and valves. It is made of high-quality stainless steel 304, and both inside and outside surfaces are polished, which is in line with the requirements of international food hygiene standards; fully automated and with an alarm system. The pressure and liquid level of the machine are automatically adjusted, the whole process of the production operation is controlled by PLC. Once the raw materials amount and dosage setup: Mix even and expand the proportion, use static mixer advanced technology to mix water and carbon dioxide. It is controlled by a fine-tuning needle valve and the mixing precision is about 5%.
4.Carbonated drinks filling machine
The carbonated drinks filling machine also called isobar filling machine. The isobar filling valve will not directly impact liquid, and the loss of carbon dioxide is minimal. It is suitable for carbonated beverages, beer, sparkling wine and other gas contain beverages with a filling pressure less than 0.3mpa.
6.Carbonated drinks bottle/metal can warming machine
As the carbonated drinks are 3-5°C cold filling, so after filling, we need to use the spray type warming tunnel to warm up drinks to room temperature for shrink packing or carton packing. The bottle warming machine uses hot water to spray the surface of the bottle or cans to heat the drinks to about 20-35°C.
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