Complete Set Water Bottling Machine for Customized Bottle Shape and Capacity From 10000-48000bph

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Ahalf Years
• Model NO.: effiline-100
• Processing Material: Water, Juice, Carbonated Drink etc.
• Certification: CE, ISO9001
• Bottle Volume: 200ml-2.5L
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 10000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

 

 

We Effiline have helped many global water plants design and build efficient production lines, and we understand the need for customized solutions. Based on your factory layout, bottle size, production capacity, and budget, we can design CAD draft for you and make the perfect production line for you, from initial planning to installation and ongoing maintenance.

What service could we offer to you 
1.Bottle shape and Preform Design  
2.Complete water production line machines and Spare parts

3.Conveyor system design

4.On-site installation and commissioning to operator training, production optimization, and after-sales technical support

Filling machine

Rinser	The rotary wheel is a fully sus304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company.This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.Made of sus304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device.
Filler	Rotary wheel fully made of stainless steel sus 304. Gravity filling method. Filling valves are made of sus316l. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper	Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock.Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator.
Frame	The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.The machine frame is wrapped with stainless steel sheet (ansi304). Driving system of the 3-in-1 unit is positioned under the machine table.One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel.From bottle infeed to bottle discharge, a plc controls the fully automatic operation of the 3-in-1 unit.

Conveyor System

 

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 6 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                 USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

Whole line flowchart

 

 

1.Water treatment

A. Treatment System for pure water bottling line

Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank

B. Treatment System for mineral water bottling line

Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Micro filter--Ultrafilter device -UV sterilizer--Finished water tank

Features:

Use high quality stainless steel for tanks, pipes and connectors.

Online type pressure auto self-protection device.

System safe protecting and alarm system.

2.Bottle Blowing Machine 
Divided into: semi-automatic bottle blowing and full automatic bottle blowing machine.
Suitable for: PET bottle.
Bottle size: 200ml-2.5L

 

3.Air conveyor

Wich could help transport the empty bottles to the filling machine by wind power,Air conveying is particularly advantageous for fragile glass and lightweight plastic bottles, as it reduces the risk of impact and breakage compared to mechanical systems. Moreover, the energy efficiency and low maintenance requirements of air conveyors contribute to a more reliable and cost-effective production process, making them an integral component of advanced bottling operations.

4.Filling Machine

This water filling machine is very important machine in water bottling line, it contains 3 parts: rinser, liquid filler and capper and it works harmoniously with an air-conveyor belt, It holds the bottles by the neck, thus, reducing the possibility of bottles falling over during conveying process. It is important machine in water production line.

Applicable Products: 

Pure water, mineral water, spring water, drinking water, alkaline water etc.

Suitable Container: 

PET bottles of various shapes and capacities

4.Filled Bottle Conveyor System
At the back end of a modern bottled water production facility, a packaging conveyor line is designed to seamlessly integrate the various finishing processes. This automated system efficiently transports bottles through the stages of inspection, labeling, capping and wrapping. With synchronized conveyors, the line ensures that each bottle is handled with care and guaranteed storage time prevents line downtime, maintaining high quality and consistency. The system's modular design also allows flexibility in handling different bottle sizes and packaging configurations.
 

5.Buffer Platform

In bottled water production lines, buffer platforms play a crucial role in ensuring smooth operations and maintaining product quality.

1. Balancing Production Flow:
Production line components often operate at varying speeds, leading to inconsistencies between upstream and downstream equipment. Buffer platforms store products temporarily, allowing for a steady flow and preventing bottlenecks.

2. Enhancing Efficiency:
By accommodating fluctuations in production rates, buffer platforms help maintain continuous operation, reducing downtime and improving overall efficiency.

3. Protecting Product Quality:
Buffer platforms can mitigate pressure differences between equipment, reducing the risk of product damage. For instance, non-pressure buffer platforms eliminate production line pressure, enhancing product quality and reducing label and container damage.

4. Reducing Maintenance Costs:
By smoothing production flow and minimizing equipment stress, buffer platforms contribute to longer equipment lifespans and lower maintenance expenses.

5. Adapting to Production Needs:
Designed for flexibility, buffer platforms can be adjusted to meet specific production requirements, accommodating different production speeds and product types.
In summary, buffer platforms are essential in bottled water production lines, balancing production flow, enhancing efficiency, protecting product quality, reducing maintenance costs, and adapting to diverse production needs.

 

6.Packaging System 

It is suitable for labeling before and after filling when the bottle type label is required for pasting. Mainly used in beverage, daily chemical, condiment and other industries.

 

Shrink sleeve labeling machine

OPP Hot melt labeling machine

Stick labeling machine

We are in Exhibition

 

Company Profile

Shanghai Effiline Machinery Co., Ltd., as a Interational business department of Shandong Xingmei, relies on the strong industrial background and technological advantages of its parent company to quickly emerge as a prominent player in the industry. Headquartered in the international metropolis of Shanghai, it benefits from unparalleled geographical and business resources. The company not only inherits the excellent quality and innovation spirit of Shandong Xingmei, but also integrates Xingmei's core technical team and professional after-sales support, providing customers with more refined products and services. With efficient R&D capabilities and exceptional technical expertise, Shanghai Effiline Machinery Co., Ltd. is gradually becoming an industry leader, offering more reliable and advanced solutions to customers worldwide.

Shandong Xingmei Packaging Machinery Co., Ltd. is located in Qingzhou, one of the ancient nine provinces in Shandong. It is a professional manufacturer with years of experience in producing conveyor lines, drying blower, and other related equipment. The company has fixed assets of more than 50 million yuan, a standardized factory building of over 10,000 square meters, more than 30 R&D personnel, and several processing machines. It is a key enterprise specializing in the development, research, design, production, technical services, and operation of conveying, spraying, and drying blower equipment.
 
The company specializes in the design, manufacturing, installation, and commissioning of conveying and related equipment for industries such as bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. This includes the design, installation, commissioning, and maintenance of electrical control systems. Currently, the company has mature technology for the design, development, production, installation, and maintenance of non-pressure conveying equipment. The conveying speed can reach up to 72,000BPH, offering stable and mature solutions.