Automatic OPP Labeling Machine for Pet Bottles with Hot Melt Glue Technology

Product Description

 

 

Fully Automatic Hot Melt Glue Mineral Water Carbonated Soft Drinks Plastic Round Bottle Wrap Around OPP Labeling Machine
Hot melt glue labeling machine is widely used for different material of container. The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers. It is the most economical models in cost to make mass production and intergrated operating. The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles. Whether from the replacement of star wheel, guide plate or manual speed adjustment to automatic speed control, for example changing the label is only needed to change the program, the products concept of that the equipment is designed for users is embodied in everywhere.

It is suitable for round-circle, square, multi-angled cans, etc.It is widely used in insecticide fly insecticides, air fresheners, self-painting, expansion glue, butane gas, leather polish, etc. in food and beverage, pesticide chemical, paint and coating, medicine and health care industries.
 

Specification

TNR800

TNR700

Dimensions (L×W×H)

4278 mm × 2100 mm × 2100 mm

3700 mm × 1800 mm × 2100 mm

Max Labeling Speed

Up to 52,000 BPH

Up to 42,000 BPH

Power Supply

Three-phase five-wire 380V 50Hz

Three-phase five-wire 380V 50Hz

Power Consumption

28 kW

23 kW

Operating Air Pressure

0.5 MPa

0.5 MPa

Total Weight

4.1 tons

3.6 tons

Labeling Area Diameter

40 mm - 105 mm

40 mm - 84 mm (with 4-position vacuum drum)
40 mm - 104 mm (with 3-position vacuum drum)

Label Height Range

30 mm - 170 mm

30 mm - 125 mm (standard)
30 mm - 160 mm (customized)

Vacuum Drum Diameter

500 mm

400 mm

Rotary Stations

18

18

Air Consumption

0.25 m³/min at 0.5 MPa

0.2 m³/min at 0.5 MPa

Technical Features:

 

1. Drive System: The main motor, star wheel, cutter, vacuum drum, glue applicator roller, and label reels are each powered by independent servo motors coupled with planetary gear reducers. This setup, coordinated by a high-performance motion controller, ensures minimal mechanical transmission, simplifying maintenance and enhancing precision.

2. Vacuum Drum: The vacuum drum's suction blocks are coated with a high-hardness, non-stick adhesive, ensuring durability and resistance to glue buildup.

3. Glue Application: The glue applicator roller employs an intaglio (reverse) inking method, resulting in low adhesive consumption. Notably, 1 kilogram of glue can label 120,000 pieces of 45mm labels.

4. Label Alignment: Standard equipment includes a label alignment system from Leimer EL, ensuring precise label positioning.

5. Label Reels: Two label reels are standard, each equipped with automatic tension laser sensors and ultrasonic sensors to measure reel diameter, facilitating automatic label changeovers.

6. Rotary Cutter (TNR800 Model): The TNR800 model features a rotary cutter with a blade lifespan of up to 100 million labels. Replacing the cutter blade takes approximately one minute, minimizing downtime.

7. Flexible Vacuum Drum Configuration (TNR800 Model): The TNR800 model allows for configurations with 2, 4, or 6-position vacuum drums. This flexibility enables efficient operation with both high-speed filling of 750ml bottles and slower filling of 2L bottles, accommodating various bottle types with a single machine.

8. Speed Adjustment with Vacuum Drum Configuration (TNR700 Model): Utilizing a 3-position vacuum drum on the TNR700 model may reduce the machine's rated speed.

We provide the Complete turnkey project for beverage&water production line includes:
 

1. Injection molding machines (for pet preform)
2. Bottle Blowing Machine (Making plastic bottles)
3. Air Conveyor (Transport empty bottles)
4. Filling Machine (Filling product into bottles) 
5. Cap elevator (Transport cap)
6. Blow dryer (Blow away water drops)
7.  Conveyor Line (Transport bottle)
8. Code Printer (Printing the date on the filled bottle) 
9. Labeling Machine (Labeling for filled bottle)
10. Bottle Packing Machine (package the filled bottles) 
11. Palletizing Machine (to palletize the cartons)

 

Whole line flowchart

 

1.Water treatment
Water treatment is equipped for pure water, mineral water, and water used in beverage drink. It contains RO, natrium filter, ultra filter, activated carbon filter, ion exchanger, ozone processor etc.

2.Bottle Blowing Machine 
Divided into: semi-automatic bottle blowing and full automatic bottle blowing machine.
Suitable for: PET bottle.
Bottle size: 200ml-2L

3.Air conveyor

Wich could help transport the empty bottles to the filling machine by wind power,Air conveying is particularly advantageous for fragile glass and lightweight plastic bottles, as it reduces the risk of impact and breakage compared to mechanical systems. Moreover, the energy efficiency and low maintenance requirements of air conveyors contribute to a more reliable and cost-effective production process, making them an integral component of advanced bottling operations.

4.Filling Machine

The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.

4.Filled Bottle Conveyor System
At the back end of a modern bottled water production facility, a packaging conveyor line is designed to seamlessly integrate the various finishing processes. This automated system efficiently transports bottles through the stages of inspection, labeling, capping and wrapping. With synchronized conveyors, the line ensures that each bottle is handled with care and guaranteed storage time prevents line downtime, maintaining high quality and consistency. The system's modular design also allows flexibility in handling different bottle sizes and packaging configurations.
 

5.Packaging System 
Customized: Sleeving Label Machine, Film Shrink-wrapping Machine, Palletizing machine, Date code printer etc.

We are in Exhibition

Factory Show

Company Profile

Shanghai Effiline Machinery Co., Ltd., as a Interational business department of Shandong Xingmei, relies on the strong industrial background and technological advantages of its parent company to quickly emerge as a prominent player in the industry. Headquartered in the international metropolis of Shanghai, it benefits from unparalleled geographical and business resources. The company not only inherits the excellent quality and innovation spirit of Shandong Xingmei, but also integrates Xingmei's core technical team and professional after-sales support, providing customers with more refined products and services. With efficient R&D capabilities and exceptional technical expertise, Shanghai Effiline Machinery Co., Ltd. is gradually becoming an industry leader, offering more reliable and advanced solutions to customers worldwide.

Shandong Xingmei Packaging Machinery Co., Ltd. is located in Qingzhou, one of the ancient nine provinces in Shandong. It is a professional manufacturer with years of experience in producing conveyor lines, drying blower, and other related equipment. The company has fixed assets of more than 50 million yuan, a standardized factory building of over 10,000 square meters, more than 30 R&D personnel, and several processing machines. It is a key enterprise specializing in the development, research, design, production, technical services, and operation of conveying, spraying, and drying blower equipment.
 
The company specializes in the design, manufacturing, installation, and commissioning of conveying and related equipment for industries such as bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. This includes the design, installation, commissioning, and maintenance of electrical control systems. Currently, the company has mature technology for the design, development, production, installation, and maintenance of non-pressure conveying equipment. The conveying speed can reach up to 72,000BPH, offering stable and mature solutions. 

FAQ

Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Thailand welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.