| Customization: | Available |
|---|---|
| After-sales Service: | Overseas Installing Service |
| Warranty: | One and Half Year |
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Sparkling Carbonated Soft Drinks Production Lines Introduction
|
Capacity(200-550ML) |
12000BPH Full auto (Blowing Machine Filling Machine Separate) |
15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate) |
24000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
36000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
48000 BPH Full auto(Blowing-Filling-Capping Combiblock) |
|
Floor area(Needs to be combined with practical plant planning |
600-800 Square Meter |
800-1000 Square Meter |
1000-1200 Square Meter |
1200-1400 Square Meter |
1400-1600 Square Meter) |
|
The length of Conveyor Line(Based on the factory layout) |
150-180M |
260-350M |
500-800M |
800-1200M |
1500M |
| Number of Buffer platforms |
/ |
1 static Buffer platform |
1-2 Dynamic or static Buffer platforms |
2-3 Dynamic or static Buffer platforms |
3-4 Dynamic or static Buffer platforms |
| Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line | At least 1.5 Min | At least 2.5 Mins | At least 3 Mins | At least 4.5 Mins | At least 5.5 Mins |
| Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine) | 180k- 200k USD | 200k-300K USD |
350k-600k USD |
700k-1000k USD |
1200k-2000K USD |
A carbonated drink line is an intricately designed comprehensive system crafted to produce carbonated beverages with the utmost efficiency and hygiene. This sophisticated line typically encompasses multiple components working in perfect harmony to seamlessly manage the diverse stages of the production process.
2.Syrup preparation system
Syrup stands as a pivotal ingredient in carbonated drinks, and to craft a high-caliber syrup, we meticulously select the purest natural high-quality sugar. It's essential to precisely manage the technological process for syrup production. During sugar dissolution, the sugar tank undergoes sterilization as sugar is added. Hot water at 50-55°C is utilized to dissolve the sugar until the syrup's soluble solid content achieves 45-65 brix. Post syrup acquisition, a double filtration process eliminates impurities, followed by employing a plate or tube sterilizer to thermally treat the syrup at 90-95 degrees, culminating in a top-tier syrup ready for beverage use.
3.Carbonation mixer
The carbonation mixing tank adeptly orchestrates the thorough amalgamation of carbon dioxide and water. Before carbon dioxide's entry into the mixing tank, the potassium permanganate tower and activated carbon tower are employed to eradicate organic matter and impurities from the carbon dioxide. The resultant pure CO2 is initially blended with 4°C chilled water at a low temperature. Subsequently, this carbonated water is combined with syrup, cooled by a plate heat exchanger, within a static mixer, resulting in the final exquisite carbonated drinks.
Composed of a degreenery pre-carbonization tank, syrup tank, liquid level gauge, static mixer storage tank, electrical control system, gas supply hub, pipelines, and valves, the mixer system is crafted from premium stainless steel 304. Both interior and exterior surfaces are polished, adhering to global food hygiene standards. Featuring full automation and an alert system, the machine's pressure and liquid levels auto-adjust. The entire production operation is regulated by a PLC system. Once raw materials and dosages are set, the static mixer employs cutting-edge technology to blend water and carbon dioxide with precision, controlled by a fine-tuning needle valve, achieving a mixing accuracy of about 5%.
4.Carbonated drinks filling machine
The carbonated drinks filling machine, also known as the isobar filling machine, is designed to minimize liquid impact, ensuring minimal loss of carbon dioxide. It is optimally suited for carbonated beverages, beer, sparkling wine, and other gas-infused beverages with a filling pressure below 0.3mpa, maintaining the drink's integrity and fizz.
6.Carbonated drinks bottle/metal can warming machine
Given that carbonated drinks are cold-filled at 3-5°C, a spray-type warming tunnel is employed post-filling to elevate the drinks to room temperature for shrink or carton packing. The bottle warming machine uses hot water to gently spray the bottles or cans' surfaces, warming the beverage to approximately 20-35°C.
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