Carbonated Soft Drink Production Line for Efficient Pet Bottle Filling

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Half Year
• Model NO.: effiline-900
• Condition: New
• Customized: Customized
• Voltage: 220V/380V
• Composition: Packaging Equipment
• Processing Material: Carbonated Drink,Water, Juice etc
• Bottle Volume: 200ml-2.5L
• Certification: CE, ISO9001
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 12000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Specification: 10000BPH-52000BPH
• Trademark: Effiline
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

Carbonated Soft Drinks Lines: Revolutionizing the Beverage Industry Introduction

Delve into the world of effervescent delights with Coke, Soda Water, Salted Soda Water, Carbonated Drinks, Cocktails, and Flavored Water. These beverages captivate with their endless variety, ever-evolving trends, and innovative packaging that keeps consumers coming back for more refreshing experiences.

PET Bottle Carbonated Lemon Salt Drinks Bottling: Enhancing Refreshment Delivery
Our cutting-edge PET bottling lines promise unmatched production agility and endurance, offering capacities soaring up to 48,000BPH for 550ml bottles. These systems are adeptly engineered to accommodate a plethora of bottle sizes and forms, ensuring seamless adaptability and peak efficiency in your production ventures.

Canning Carbonated Soft Drinks: The Pinnacle of Beverage Preservation and Transport
Embrace the resilience and practicality of canning for your carbonated soft drinks. Our canning lines are crafted for unparalleled speed and precision, providing meticulous filling and sealing that preserves the integrity and effervescence of your beverages, ensuring every sip delivers ultimate refreshment.

Experience the future of beverage production with our state-of-the-art carbonated beverage line. Tailored for supreme quality and flavor consistency, the journey begins with the meticulous merging of water, syrups, and additives under rigorous quality protocols to achieve formula perfection. Carbon dioxide is then expertly infused at high pressure, crafting the perfect carbonation. The bubbly concoction is swiftly channeled into sterilized bottles or cans through high-speed filling machines, retaining its sparkle. Cutting-edge sealing, labeling, and packaging systems work in concert with sophisticated automated controls like PLCs, for unmatched precision and adaptability. This cohesive production line not only amplifies output and curtails waste but also assures consistent safety and product excellence, making it an essential asset for forward-thinking beverage manufacturers.

Conveyor System

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 5.5 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                     USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

24000BPH PET Bottle Lemon Salt Soda Production Line (Blowing-Filling-Capping Combiock) Design Draft

36000BPH (Blowing Machine Filling Machine Separate) Lemon Soda Production Line Design Draft

Whole line flowchart

A carbonated drink line is a meticulously engineered system, crafted to produce carbonated beverages with unparalleled efficiency and impeccable hygiene. This sophisticated setup comprises an array of components, seamlessly integrated to manage every phase of the production process, ensuring optimal performance and quality.

 

1. Advanced Water Treatment
Our cutting-edge water treatment system is tailored for pure water, mineral water, and beverage-specific water, integrating state-of-the-art technologies such as reverse osmosis (RO), sodium filters, ultrafiltration, activated carbon filters, ion exchangers, and ozone processors. These components work in harmony to deliver pristine water, essential for superior beverage production.

2. Syrup Preparation System

In the realm of carbonated beverages, syrup is paramount. To craft a syrup of exceptional quality, we begin by selecting pure, natural, high-grade sugar. The syrup production process is meticulously controlled: during sugar dissolution, the tank undergoes sterilization, and sugar is combined with 50-55°C hot water until achieving a soluble solid content between 45-65 brix. Subsequently, impurities are removed using a double filtration system, followed by sterilization with a plate or tube sterilizer at 90-95 degrees. This process culminates in a high-quality syrup, ready for beverage blending.

 

3. Precision Carbonation Mixer

Our carbonation mixing tank excels at intimately merging carbon dioxide and water. Preceding CO2 introduction, the gas is purified using a potassium permanganate tower and activated carbon tower to eliminate contaminants. The purified CO2 and 4°C chilled water blend at a low temperature, after which carbonated water is combined with syrup cooled by a plate heat exchanger in a static mixer. The result is a perfectly carbonated refreshment.

This mixer system features a degreenery pre-carbonization tank, syrup tank, liquid level gauge, static mixer storage tank, electronic control system, and a gas supply hub, all connected by pipelines and valves. Constructed from premium stainless steel 304, the system meets global food hygiene standards, ensuring both internal and external surfaces are polished. Fully automated, it includes an alarm system, with pressure and liquid levels automatically regulated. Controlled by advanced PLC technology, the mixture precision is maintained within 5%, thanks to a precise needle valve and static mixer technology.

4. Isobaric Carbonated Drinks Filling Machine

Known as the isobar filling machine, this equipment minimizes liquid impact and CO2 loss, making it ideal for carbonated drinks, beer, sparkling wine, and other gaseous beverages. This precise filling method caters to products requiring a filling pressure below 0.3mpa, preserving beverage integrity.

5. Innovative Filled Bottle Conveyor System
The modern bottling plant's packaging conveyor is an automated marvel, seamlessly orchestrating the final stages: inspection, labeling, capping, and wrapping. With synchronized conveyors, it treats each bottle with precision, optimizing storage and preventing downtime. Its modular design adapts to various bottle sizes and packaging needs, ensuring consistent high-quality output.

6. Efficient Carbonated Drinks Bottle/Can Warming Machine

Post-filling, our spray-type warming tunnel gently raises the temperature of carbonated drinks (initially 3-5°C) to ambient levels, ranging from 20-35°C, preparing them for shrink or carton packing. This process utilizes hot water sprays, uniformly warming the surface of bottles or cans.

 

7. Versatile Packaging System
Tailored to your needs, our packaging system includes OPP Label Machines, Sleeving Label Machines, Film Shrink Wrapping Machines, Palletizing Machines, and Date Code Printers, offering comprehensive solutions for diverse packaging challenges.

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Company Profile

Shanghai Effiline Machinery Co., Ltd.As the prestigious international business division of Shandong Xingmei, Shanghai Effiline Machinery Co., Ltd. capitalizes on the robust industrial foundation and technological prowess of its parent company, rapidly rising as a notable force in the industry. Nestled in the global hub of Shanghai, this company enjoys unmatched geographical and commercial advantages. It proudly carries forward the esteemed quality and innovative ethos of Shandong Xingmei, harmoniously blending with Xingmei's core technical team and top-tier after-sales support, to deliver highly sophisticated products and services. With dynamic R&D capabilities and superior technical knowledge, Shanghai Effiline Machinery Co., Ltd. is progressively carving out its leadership in the industry, presenting more reliable and cutting-edge solutions to clientele worldwide.

Rooted in the historic terrain of Qingzhou, Shandong Xingmei Packaging Machinery Co., Ltd. stands as a seasoned expert in the production of conveyor lines, drying blowers, and associated equipment. Boasting fixed assets exceeding 50 million yuan, a state-of-the-art manufacturing facility spanning over 10,000 square meters, and a proficient team of over 50 R&D professionals, the company is a pioneering enterprise in the development, research, design, production, and servicing of conveying, spraying, and drying blower equipment.

This trailblazing company excels in the meticulous design, manufacturing, installation, and commissioning of conveying and related systems for a wide array of industries, including bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. Their expertise extends to the design, installation, commissioning, and upkeep of electrical control systems. At present, the company showcases matured technology in the crafting, development, production, installation, and maintenance of non-pressure conveying equipment, achieving impressive conveying speeds of up to 72,000BPH, thereby offering stable and well-developed solutions.

FAQ

Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Thailand welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.