Complete bottling lines for juices
Juice Filling Production Line use for produce different kinds of bottle juice, juice with pulp, tea, energy drink and etc. We supply the complete line with water treatment system, juice processing system, filling and packaging system, our product including juice filling line for glass bottle, fully automatic juice filling line, high speed juice filling line.
"Flexible and integrated solutions"
These are all still products that are sensitive to microbiological spoilage: this means it is necessary to design solutions capable of guaranteeing high control of the bacterial level, to give a safe product with a good shelf-life.
Effiline offers flexible and integrated solutions to manage hot filled (clear or with pulp), cold filled or ultra-clean filling products, also including pasteurisation treatment, for total control over all process phases: from production of the preform and the container, to product treatment and filling, up to the final palletisation. The range also includes all the elements typical of a hot filling line, such as the tilting devices for internal sterilisation of caps and the cooling tunnels.
"Handling of products with pulps and fibers"
Particular care was taken during the design phase to management of products with pulps and fibres, including large fibres, both in the single stream and in the double stream version (with volumetric dosing unit integrated into the monobloc). Our great experience in container design and management of the entire hot fill process has allowed us to create innovative complete lines with nitrogen dosing or highly flexible multi-product solutions, allowing both carbonated and hot fill products to be filled on the same bottling line. The broadness of the range of technologies we can offer and the ability to customise our solutions for PET bottle hot filling lines means we can provide the best possible response to the requirements of such a diverse market.
THE PROCESS FLOW
A complete juice production line begins with fruit extraction and processing, using advanced techniques to maximize yield and preserve natural flavor. The freshly extracted juice is then thoroughly filtered and pasteurized to ensure safety and quality. Next, PET bottle blowing machines create the containers, which are precisely filled with juice by high-speed filling machines. The labeling machine applies brand labels before the products proceed to the packaging stage, where shrink wrapping machines or carton packers bundle them into groups. Throughout the process, a robust conveyor system seamlessly connects each piece of equipment, ensuring smooth product transfer, enhancing efficiency, reducing manual intervention, and delivering a fully automated, high-performance operation.
JUICE BOTTLING LINE SELECTION
|
Capacity(500-2500ML) |
12000-13000BPH |
17000-18000BPH |
20000-24000BPH |
28000-30000BPH |
36000-40000BPH |
45000-48000BPH |
|
Floor area(Square meters) |
1000-2000 |
1500-2500 |
2000-3000 |
2500-3500 |
3000-4000 |
3500-4500 |
|
Total power |
450KVA |
500KVA |
600KVA |
750KVA |
900KVA |
1100KVA |
| Conveyor line length |
150-200m |
260-350m |
500-800m |
600-1000m |
800-1200m |
1200-1500m |
(For high-speed lines above 50,000 BPH, contact us for a customized design.)
CAD LAYOUT DESIGN
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With our unique advantages and extensive design experience, we successfully handled over 200 production line projects last year. BPH over 24000 is exactly what we good at.
JUICE LINE EQUIPMENTS
Water Treatment System
In juice production, water treatment is crucial for ensuring the purity and quality of the final product. Our advanced water treatment system uses a multi-stage process-including pre-filtration, reverse osmosis, and UV sterilization-to effectively remove impurities, contaminants, and microorganisms. This guarantees that the water meets strict quality standards, preserving the natural flavor and nutritional value of the juice. Designed for reliability and energy efficiency, our equipment ensures consistent performance, making it an essential part of any modern juice production line.
Water Filling Machine
Our juice filling machines are tailored to meet various production capacities:
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Up to 18,000 BPH: We offer modular machines that integrate washing, filling, and capping functions. These systems are designed for flexibility and ease of maintenance, making them ideal for medium-scale operations.
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Above 18,000 BPH: We provide high-speed, integrated systems that streamline the entire filling process. These machines ensure efficient and consistent performance, suitable for large-scale juice production.
Convey System
Our advanced juice conveyor system is at the heart of an efficient production line, seamlessly connecting every stage of the process. Designed with a pressure-free system, it transports bottles gently to prevent damage and maintain product quality. The dynamic buffering platform provides adaptive storage to balance production flow, ensuring continuous operation and reducing downtime. This intelligent design boosts throughput and reliability, meeting the high standards set by industry leaders. Ideal for high-speed juice production, our system integrates effortlessly into your line, delivering a smooth, efficient, and cost-effective solution.
OPP hot-melt Labeling machine
Introducing our OPP Hot-Melt Labeling Machine, engineered for high-speed efficiency on production lines exceeding 18,000 BPH. This advanced system applies labels rapidly using hot-melt adhesive, ensuring a durable bond and pristine finish on every bottle. Its fast labeling capability significantly reduces downtime and increases throughput, while keeping label costs remarkably low. Designed for seamless integration into existing bottling lines, it offers a cost-effective solution for large-scale water, beverage, and liquor production, making it an ideal choice for manufacturers aiming to boost productivity without compromising on quality.
Sleeve-labeling machine
Engineered for affordability without sacrificing quality, this sleeve-labeling machine is designed to deliver high-performance label application at a low cost. It expertly applies shrink sleeves that adhere perfectly to bottles, ensuring that each label conforms seamlessly to the bottle's contours for a smooth, professional finish. The machine's robust yet cost-effective design minimizes both installation and maintenance expenses, making it an excellent solution for manufacturers who need reliable, consistent labeling on a budget. Its user-friendly interface and streamlined operation allow for efficient production, reducing downtime and enhancing overall productivity. Ideal for companies seeking to elevate product presentation while keeping costs low, this sleeve-labeling machine stands out for its excellent value, combining durability, precision, and cost efficiency in one compact system.
Packing machine
It is widely used in the combination packaging of beverage, food, pharmaceutical and chemical products. No matter whether it is square, round, or flat, it can be packaged and has excellent visual effects. It is the preferred matching equipment for water filling production line.
Choice for:
PE film wrapping machine
Semi auto shrink wrapping machine
Carton packing machine
Palletizer
Our advanced palletizer is designed to seamlessly stack bottles-whether pre-packed in boxes or shrink-wrapped-with precision and speed. It efficiently organizes products into secure, neat pallets, ready for transport and storage. Built with a robust control system, this machine integrates effortlessly with your production line, reducing manual labor and ensuring reliable, consistent performance even under high-volume conditions. Its low maintenance and energy-efficient design help lower overall operating costs while enhancing productivity. Ideal for beverage and bottled water manufacturing, this palletizer guarantees that every shipment is safely and attractively arranged, adding value to your packaging process and driving your business forward.
1.Factory direct price(150000 sq feet modern workshop)
2.CAD layout design ability(20% space saving).
3.Personalized customization(size,colour,thickness,material)
4.After sales support/all-time installation and maintenance(97% production efficiency guarantee)
5.Urgent requirement accepted-delivery in as fast as 1 month
6.Over 100 production lines with capacities exceeding 12,000 BPH design experience
7.Implemented in collaboration with renowned industry leaders.
AFTER SERVICE FOR JUICE BOTTLING LINE
Effiline manages the entire installation process, ensuring every component of your water bottling line is flawlessly configured and seamlessly integrated. Rigorous testing guarantees that your line performs at its best before going live. We empower your team with comprehensive training, enabling them to operate and maintain the equipment confidently. Plus, our dedicated technical support is always on standby to quickly resolve any issues, ensuring smooth, uninterrupted operations.
Shandong Xingmei Packaging Machinery Co., Ltd. is located in Qingzhou, one of the ancient nine provinces in Shandong. It is a professional manufacturer with years of experience in producing conveyor lines, drying blower, and other related equipment. The company has fixed assets of more than 20 million yuan, a standardized factory building of over 10,000 square meters, more than 10 R&D personnel, and several processing machines. It is a key enterprise specializing in the development, research, design, production, technical services, and operation of conveying, spraying, and drying blower equipment.
Shanghai Effiline Machinery Co., Ltd., as a leading subsidiary of Shandong Xingmei, relies on the strong industrial background and technological advantages of its parent company to quickly emerge as a prominent player in the industry. Headquartered in the international metropolis of Shanghai, it benefits from unparalleled geographical and business resources. The company not only inherits the excellent quality and innovation spirit of Shandong Xingmei, but also integrates Xingmei's core technical team and professional after-sales support, providing customers with more refined products and services. With efficient R&D capabilities and exceptional technical expertise, Shanghai Effiline Machinery Co., Ltd. is gradually becoming an industry leader, offering more reliable and advanced solutions to customers worldwide.The company specializes in the design, manufacturing, installation, and commissioning of conveying and related equipment for industries such as bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. This includes the design, installation, commissioning, and maintenance of electrical control systems. Currently, the company has mature technology for the design, development, production, installation, and maintenance of non-pressure conveying equipment. The conveying speed can reach up to 50,000BPH, offering stable and mature solutions. We provide conveyor equipment and OEM services to several well-known enterprises both domestically and internationally. Our products are sold across China and exported to countries including the United States, the United Kingdom, Thailand, and India.
After years of development, we have accumulated rich industry experience and built an outstanding technical team. The company adheres to a market-oriented approach, with technology as the driving force, quality as the main line, service as the guarantee, and integrity as the foundation. We follow the ISO 9001:2000 international quality management system and have established a sound quality assurance system, which strongly ensures the quality and performance of our products. Our integrity, strength, and product quality have been highly recognized in the industry. We warmly welcome friends from all sectors to visit and guide us!
Q1:Are you a trading company or a manufacturer?
A1:We are an old packging machine company, specializing in conveyor system,labeling machine,water/beverage/juice/alcohol line, coding machine,palletizer. Now we are one of leading filling machine manufacturer in china.
Q2:What's your guarantee or the warranty of the quality if we buy machines?
A2:We provide quality machines with top brand.components and qualified material. Our warrantee time is 2 years after installation and commissioning, within 2 years the machines get quality problem, we will take full responsibility and provide services.
Q3:When can I get machine after I paid?
A3:We will deliver machines on time as the date we agreed both side.
Q4:How can I install my machine when it arrives?
A4:We will send our engineer to your side as soon as you get all your machines ready , for testing and teaching your technicians how to run the drinking water filling machines. Also supporting online installation.
Q5:What's the delivery time?
A5:50 days after the T/T deposit or L/C for unit machine.60-90days for project line.
Q6:What's min order quantity?
A6:1 unit, if you have more than that, you will get a more favorable price.
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