Automatic Water Bottling Machine for 200ml-2.5L Bottles with PLC

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Ahalf Years
• Model NO.: effiline-100
• Processing Material: Water, Juice, Carbonated Drink etc.
• Certification: CE, ISO9001
• Bottle Volume: 200ml-2.5L
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 10000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

 

At Shanghai Effiline Machinery Co., Ltd., we have been pivotal in revolutionizing production lines for global water plants. We excel in crafting solutions customized to your unique requirements, understanding the intricate balance between factory layout, bottle dimensions, desired production capacity, and budgetary constraints. Our expertise extends from creating precise CAD drafts to curating the ideal production line for your operation. From the initial stages of planning through to seamless installation and comprehensive ongoing maintenance, we stand as your dedicated partner in achieving unparalleled efficiency.

What exceptional services do we offer for your business? Explore our comprehensive support and innovative solutions designed to elevate your operations.
1. Flawless Bottle Shape and Preform Design: We specialize in creating aesthetically pleasing and functional bottle designs tailored to your brand's needs.
2. Complete Water Production Line Machines and Genuine Spare Parts: We provide state-of-the-art machinery and quality spare components to ensure uninterrupted and efficient production.

3. Expert Conveyor System Design: Our meticulously crafted conveyor systems optimize the flow of your production and enhance overall efficiency.

4. On-site Installation and Commissioning: Experience seamless project execution with our detailed installation and commissioning services, including comprehensive operator training, innovative production optimization strategies, and unparalleled after-sales technical support to ensure your success.

Filling machine

Rinser	The rotary wheel is a fully sus304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company.This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.Made of sus304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device.
Filler	Rotary wheel fully made of stainless steel sus 304. Gravity filling method. Filling valves are made of sus316l. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper	Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock.Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator.
Frame	The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.The machine frame is wrapped with stainless steel sheet (ansi304). Driving system of the 3-in-1 unit is positioned under the machine table.One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel.From bottle infeed to bottle discharge, a plc controls the fully automatic operation of the 3-in-1 unit.

Conveyor System

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 6 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                 USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

Whole line flowchart

 

1. Advanced Water Treatment

A. Superior Treatment System for Pure Water Bottling Line

Raw water--> Pump --> Silica Sand Filter --> Carbon Filter --> Water Softener --> Reverse Osmosis --> UV Sterilizer --> Ozone Generator --> Finished Water Tank

B. Premium Treatment System for Mineral Water Bottling Line

Raw water--> Pump --> Silica Sand Filter --> Carbon Filter --> Water Softener --> Micro Filter --> Ultrafilter Device --> UV Sterilizer --> Finished Water Tank

Outstanding Features:

Constructed with high-quality stainless steel for all tanks, pipes, and connectors to ensure durability.

Incorporates an online-type pressure auto self-protection device for enhanced safety.

Equipped with a comprehensive system for safe protection and immediate alarm for any anomalies.

2. Efficient Bottle Blowing Machine
Available in: Semi-automatic and fully automatic bottle blowing machines.
Designed for: PET bottles, ensuring versatile applications.
Accommodates bottle sizes ranging from 200ml to 2.5L.

 

3. Innovative Air Conveyor

This system expertly transports empty bottles to the filling machine using wind power. Ideal for delicate glass and lightweight plastic bottles, it minimizes impact and breakage risk compared to mechanical options. With excellent energy efficiency and low maintenance, air conveyors support a cost-effective and reliable production cycle, becoming essential in modern bottling operations.

4. Cutting-Edge Filling Machine

This essential water filling machine in the bottling line includes a rinser, liquid filler, and capper. Seamlessly operating with an air-conveyor belt, it securely grips bottles by the neck, minimizing tipping during transfer, a vital component in water production lines.

Applicable Products Range:

Compatible with pure water, mineral water, spring water, drinking water, alkaline water, and more.

Ideal Container Type:

Suitable for PET bottles of diverse shapes and capacities, offering great flexibility.

5. State-of-the-Art Filled Bottle Conveyor System
This automated conveyor line at the end of a modern bottled water facility seamlessly integrates inspection, labeling, capping, and wrapping processes. With synchronized conveyors, it ensures careful bottle handling, preventing downtime and maintaining high quality. Its modular design provides flexibility for various bottle sizes and packaging needs.

6. Essential Buffer Platform

Buffer platforms are vital in bottled water production lines, ensuring smooth operations and maintaining superior product quality.

1. Harmonizing Production Flow:
Buffer platforms accommodate variations in component speeds, preventing inconsistencies between equipment. They store products temporarily, ensuring steady flow and eliminating bottlenecks.

2. Boosting Efficiency:
By adapting to production rate fluctuations, buffer platforms ensure continuous operation, minimize downtime, and enhance overall efficiency.

3. Safeguarding Product Quality:
Buffer platforms reduce pressure differences between equipment, minimizing product damage risk. Non-pressure platforms, for example, eliminate line pressure, improving product quality and reducing damage to labels and containers.

4. Lowering Maintenance Costs:
By smoothing production flow and reducing equipment stress, buffer platforms extend equipment life and lower maintenance costs.

5. Tailoring to Production Requirements:
Crafted with a visionary approach to meet every production nuance, these buffer platforms offer unparalleled adaptability. Tailor them precisely to your unique production demands, effortlessly accommodating varying speeds and an array of product types, ensuring seamless operation.
In essence, buffer platforms are the linchpin of bottled water production lines. They masterfully balance production flow, elevate operational efficiency, safeguard the pristine quality of products, curtail maintenance expenditures, and seamlessly adjust to a wide spectrum of production demands.

 

6. Packaging System

This versatile solution is perfect for pre- and post-filling labeling where precision in bottle type label application is crucial. It finds its primary use in industries such as beverages, daily chemicals, condiments, and many others, ensuring consistency and quality labeling every time.

 

Shrink Sleeve Labeling Machine

OPP Hot Melt Labeling Machine

Stick Labeling Machine

We are in Exhibition

 

Company Profile

Shanghai Effiline Machinery Co., Ltd., standing tall as the International Business Department of Shandong Xingmei, leverages its parent company's formidable industrial roots and cutting-edge technological prowess to swiftly rise to prominence in the global arena. Nestled in the vibrant heart of Shanghai, this hub of innovation and enterprise enjoys unrivaled access to strategic geographical and expansive business networks. Upholding the legacy of Shandong Xingmei's commitment to excellence and innovation, the company seamlessly blends the core expertise and passionate after-sales support of Xingmei, delivering products and services that resonate with precision and sophistication. With agile R&D prowess and stellar technical acumen, Shanghai Effiline Machinery Co., Ltd. is on an inspiring journey to industry leadership, presenting customers globally with solutions that are not only more reliable but also exquisitely advanced.

Shandong Xingmei Packaging Machinery Co., Ltd. finds its home in the historic province of Qingzhou, Shandong, a region rich in tradition and innovation. As a seasoned manufacturer with extensive expertise in developing conveyor lines, drying blowers, and associated equipment, Shandong Xingmei boasts fixed assets exceeding 50 million yuan. Its expansive and modernized facility, spanning over 10,000 square meters, houses a dedicated team of over 30 R&D experts and a plethora of processing machinery. Positioned as a pivotal enterprise, the company excels in the development, research, design, production, and technical servicing of conveying, spraying, and drying blower equipment, setting industry standards.

The company has carved a niche in the sophisticated design, meticulous manufacturing, seamless installation, and precise commissioning of conveying and related equipment across diverse industries including bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. This expertise extends to the design, installation, commissioning, and maintenance of state-of-the-art electrical control systems. Presently, the company showcases its prowess with mature technology in the design, development, production, installation, and maintenance of non-pressure conveying systems, achieving impressive conveying speeds of up to 72,000BPH and delivering stable, mature solutions that cater to a wide array of industry needs.