Advanced Mineral Water Bottling Line with Spare Parts and Ongoing Maintenance

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Ahalf Years
• Model NO.: effiline-100
• Processing Material: Water, Juice, Carbonated Drink etc.
• Certification: CE, ISO9001
• Bottle Volume: 200ml-2.5L
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 10000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

 

At Shanghai Effiline Machinery Co., Ltd., we've proudly partnered with numerous global water plants to craft state-of-the-art production lines that are both efficient and tailored to your specific needs. We recognize the importance of custom solutions, which is why we offer comprehensive services from the ground up. Whether it's your unique factory layout, specific bottle sizes, desired production capacity, or budgetary constraints, we are poised to design an impeccable CAD draft that matches your vision. Our commitment extends from the initial planning stages to seamless installation and ongoing maintenance, ensuring a flawless operation every step of the way.

Explore the range of exceptional services we offer:
1. Innovative Bottle Shape and Preform Design
2. Comprehensive solutions with Complete Water Production Line Machines and Durable Spare Parts

3. Precision Conveyor System Design for optimal efficiency

4. On-site installation and commissioning to perfectionSeamlessly integrating with detailed operator training, production optimization, and unparalleled after-sales technical support.

Filling machine

Rinser	The rotary wheel is a fully sus304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company.This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.Made of sus304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device.
Filler	Rotary wheel fully made of stainless steel sus 304. Gravity filling method. Filling valves are made of sus316l. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper	Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock.Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator.
Frame	The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.The machine frame is wrapped with stainless steel sheet (ansi304). Driving system of the 3-in-1 unit is positioned under the machine table.One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel.From bottle infeed to bottle discharge, a plc controls the fully automatic operation of the 3-in-1 unit.

Conveyor System

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 6 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                 USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

Whole line flowchart

 

1.Water treatment

A. Treatment System for pure water bottling line

Raw water -- Pump -- Silica sand filter -- Carbon filter -- Water softener -- Reverse Osmosis -- UV sterilizer -- Ozone generator -- Finished water tank.

B. Treatment System for mineral water bottling line

Raw water -- Pump -- Silica sand filter -- Carbon filter -- Water softener -- Micro filter -- Ultrafilter device -- UV sterilizer -- Finished water tank.

Features:

Constructed using premium grade stainless steel for tanks, pipes, and connectors, guaranteeing durability and longevity.

Equipped with an online type pressure auto self-protection device to ensure operational safety.

Comprehensive system with robust safe protecting and alarm mechanisms, enhancing operational security.

2.Bottle Blowing Machine
Available in two types: semi-automatic and fully automatic bottle blowing machines, tailored for varying production needs.
Designed to accommodate PET bottles, offering versatility across different bottling requirements.
Capable of producing bottles ranging from 200ml to 2.5L, catering to diverse consumer demands.

 

3.Air conveyor

Air conveyors provide a gentle transport solution for empty bottles to the filling machine using wind power. Ideal for fragile glass and lightweight plastic bottles, this system minimizes impact and breakage risk compared to mechanical options. Their energy efficiency and minimal maintenance needs make them a cornerstone of cost-effective and reliable bottling processes, integral to advanced bottling operations.

4.Filling Machine

This pivotal water filling machine in the bottling line harmoniously integrates a rinser, liquid filler, and capper, working seamlessly with an air-conveyor belt. It secures bottles by the neck to prevent tipping during transfer, ensuring stability and efficiency in the production process. This machine is indispensable for consistent water production.

Applicable Products:

Suitable for a range of products including pure water, mineral water, spring water, drinking water, and alkaline water among others.

Suitable Container:

Compatible with PET bottles of various shapes and sizes, ensuring flexibility in production.

4.Filled Bottle Conveyor System
The modern filled bottle conveyor system is engineered to integrate finishing processes like inspection, labeling, capping, and wrapping. With synchronized conveyors, it ensures each bottle is handled with precision. Its modular design allows for adaptability in bottle sizes and packaging configurations, preventing downtime and maintaining product consistency.

5.Buffer Platform

Buffer platforms are essential in bottled water production lines, ensuring smooth operations and maintaining high product quality.

1. Balancing Production Flow:
These platforms manage production inconsistencies by temporarily storing products, thus preventing bottlenecks and ensuring a smooth flow.

2. Enhancing Efficiency:
By accommodating production rate variations, buffer platforms ensure continuous operation, thereby increasing overall efficiency and reducing downtime.

3. Protecting Product Quality:
Buffer platforms mitigate equipment pressure differences, reducing product damage risk. Non-pressure platforms further enhance quality by eliminating line pressure, minimizing label and container damage.

4. Reducing Maintenance Costs:
By optimizing flow and reducing equipment stress, buffer platforms extend equipment lifespan, resulting in lower maintenance costs.

5. Adapting to Production Needs:
Designed with adaptability in mind, buffer platforms can be tailored to specific production needs, accommodating various speeds and product types with ease.
To encapsulate, buffer platforms are the unsung heroes of bottled water production lines. They seamlessly harmonize the production flow, significantly augment efficiency, and vigilantly safeguard product quality. Moreover, they contribute to the reduction of maintenance costs and offer remarkable adaptability to various production demands.

 

6. Packaging System

This versatile solution is ideal for the precision labeling of bottles before and after the filling process, especially when specific bottle type labels are required. It finds its primary applications across a diverse range of industries-beverage, daily chemical, condiment, and beyond.

 

Shrink Sleeve Labeling Machine

OPP Hot Melt Labeling Machine

Stick Labeling Machine

We are in Exhibition

 

Company Profile

Shanghai Effiline Machinery Co., Ltd.As the internationally acclaimed business division of Shandong Xingmei, Shanghai Effiline Machinery Co., Ltd. harnesses the robust industrial prowess and cutting-edge technological advancements of its parent company, swiftly making its mark as a distinguished industry leader. Nestled in the bustling international hub of Shanghai, the company enjoys unrivaled access to geographical and business opportunities. It embodies the superior quality and pioneering spirit of Shandong Xingmei while fusing Xingmei's elite technical team and distinguished after-sales support, delivering products and services that are meticulously refined. With its dynamic R&D capability and unparalleled technical acumen, Shanghai Effiline Machinery Co., Ltd. is steadily establishing itself as an industry frontrunner, offering innovative and reliable solutions to a global clientele.

Located in Qingzhou, one of the historical nine provinces of Shandong, Shandong Xingmei Packaging Machinery Co., Ltd. stands as a seasoned manufacturer with extensive expertise in crafting conveyor lines, drying blowers, and associated equipment. Boasting fixed assets exceeding 50 million yuan and a state-of-the-art factory covering more than 10,000 square meters, the company is fortified by a team of over 30 R&D professionals and houses several advanced processing machines. This strategic enterprise is dedicated to the innovation, design, production, and technical servicing of conveying, spraying, and drying blower equipment.

Specializing in the comprehensive design, manufacturing, installation, and fine-tuning of conveying and associated equipment, the company caters to diverse industries such as bottled water, beer, yellow wine, liquor, beverages, condiments, food, pesticides, and disinfectants. Our expertise extends to the meticulous design, installation, commissioning, and maintenance of sophisticated electrical control systems. Currently, the company boasts refined technology for the design, development, production, installation, and maintenance of non-pressure conveying equipment, achieving an impressive conveying speed of up to 72,000BPH. This guarantees robust and proven solutions to meet the ever-evolving demands of our clientele.