Efficient Water Bottling Line Equipment for 12000-32000bph Production Capacity

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: One and Ahalf Years
• Model NO.: effiline-100
• Processing Material: Water, Juice, Carbonated Drink etc.
• Certification: CE, ISO9001
• Bottle Volume: 200ml-2.5L
• Control System: PLC, with Remote Operating System
• PLC: Siemens
• Capacity: 10000-72000bph
• Material: Stainless Steel 304/316
• Transport Package: Wooden Box Packaging
• Origin: China
• HS Code: 8422301090
• Production Capacity: 200000m/Year

Product Description

 

 

At Shanghai Effiline Machinery Co., Ltd., we pride ourselves on having a vast experience in assisting global water bottling plants in crafting highly efficient production lines. Our expertise lies in recognizing the essential demand for tailor-made solutions. Taking into account your unique factory layout, intended bottle dimensions, desired production capacity, and financial considerations, we offer bespoke CAD drafts meticulously designed to meet your specifications. Our commitment spans from the early stages of planning, through to seamless installation, and extends into comprehensive ongoing maintenance and support.

What unparalleled services do we provide to propel your business forward?
1. Innovative Bottle Shape and Preform Design
2. Comprehensive Water Production Line Machinery and Essential Spare Parts

3. Sophisticated Conveyor System Design

4. On-siteinstallation and commissioning, ensuring seamless integration into your operations, along with professional operator training, production enhancement strategies, and unwavering after-sales technical assistance.

Filling machine

Rinser	The rotary wheel is a fully sus304 stainless steel welded structure. The machine applies unique overturning bottle clamp, which is an innovation of our company.This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.Made of sus304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water. All sliding bushes of lifting device use igus (germany) anti-corrosion maintenance free bearing. The rinser is driven by driving system positioned inside machine frame via gear transmission. Transfer starwheel Made of stainless steel of superior quality. Equipped with bottle jam protection device.
Filler	Rotary wheel fully made of stainless steel sus 304. Gravity filling method. Filling valves are made of sus316l. Filling valves are reasonably structured with accurate filling. Filling flow can reach 200ml per second. Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth. Level of cylinder is controlled with float-ball. Filler is driven through gears inside the machine frame. Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper	Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock.Our capper features as follows: Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute. The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps. A cap inspecting system is applied to control on-off of elevator.
Frame	The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated.The machine frame is wrapped with stainless steel sheet (ansi304). Driving system of the 3-in-1 unit is positioned under the machine table.One main motor provides driving power via gear transmission. The gear transmission system is an interleaved arrangement of steel gears and nylon gears. The output shaft of the main motor is equipped overload protection to secure machine safety. Electrical control The electrical cabinet is made of coated carbon steel.From bottle infeed to bottle discharge, a plc controls the fully automatic operation of the 3-in-1 unit.

Conveyor System

Capacity(200-550ML)	12000BPH Full auto (Blowing Machine Filling Machine Separate)	15000-18000 BPH Full auto(Blowing Machine Filling Machine Separate)	24000 BPH Full auto(Blowing-Filling-Capping Combiblock)	36000 BPH Full auto(Blowing-Filling-Capping Combiblock)	48000 BPH Full auto(Blowing-Filling-Capping Combiblock)
Floor area(Needs to be combined with practical plant planning	600-800 Square Meter	800-1000 Square Meter	1000-1200 Square Meter	1200-1400 Square Meter	1400-1600 Square Meter)
The length of Conveyor Line(Based on the factory layout)	150-180M	260-350M	500-800M	800-1200M	1500M
Number of Buffer platforms	/	1 static Buffer platform	1-2 Dynamic or static Buffer platforms	2-3 Dynamic or static Buffer platforms	3-4 Dynamic or static Buffer platforms
Storage time (Plenty of time to replace some consumables and accessories without shutting down the whole line	At least 1.5 Min	At least 2.5 Mins	At least 3 Mins	At least 4.5 Mins	At least 6 Mins
Estimated Amount for the whole Line Besides water treatment (Depend on the quality of machine)	180k- 200k                      USD	200k-300K                 USD	350k-600k                USD	700k-1000k                  USD	1200k-2000K               USD

Whole line flowchart

 

1. Comprehensive Water Treatment Solutions

A. Premier Treatment System for Pure Water Bottling Line

Raw water flows seamlessly through a sophisticated system: Pump - Silica Sand Filter - Carbon Filter - Water Softener - Reverse Osmosis - UV Sterilizer - Ozone Generator, culminating in pristine water ready in the Finished Water Tank.

B. Advanced Treatment System for Mineral Water Bottling Line

From raw water to the final touch, experience a streamlined process: Pump - Silica Sand Filter - Carbon Filter - Water Softener - Micro Filter - Ultrafilter Device - UV Sterilizer, delivering mineral-rich water into the Finished Water Tank.

Outstanding Features:

Crafted with precision, utilizing premium stainless steel for tanks, pipes, and connectors, ensuring durability and longevity.

Equipped with an online pressure auto self-protection system for enhanced safety.

Comprehensive system safety protection and alarm features for reliable operations.

2. High-Performance Bottle Blowing Machine
Available in two configurations: semi-automatic and fully automatic for diverse production needs.
Expertly designed for PET bottle fabrication.
Versatile to accommodate bottle sizes ranging from 200ml to 2.5L.

 

3. Innovative Air Conveyor System

Empowering the smooth transportation of empty bottles to the filling machine using wind power. Perfectly suited for fragile glass and lightweight plastic bottles, air conveyors minimize impact risk and breakage. Their energy efficiency and minimal maintenance demands make them a cornerstone of cost-effective and reliable bottling operations.

4. Essential Filling Machine

Crucial to the water bottling line, this advanced filling machine integrates rinsing, liquid filling, and capping. Harmoniously functioning with an air-conveyor belt, it securely grips bottles by the neck, minimizing the risk of toppling during transit. A vital asset in water production lines.

Versatile Product Applications:

Perfectly suited for pure, mineral, spring, drinking, and alkaline water, among others.

Compatible Containers:

Accommodates a wide array of PET bottle shapes and capacities.

4. Efficient Filled Bottle Conveyor System
The backbone of a contemporary bottled water facility, this packaging conveyor line seamlessly integrates inspection, labeling, capping, and wrapping processes. Its synchronized conveyors handle each bottle with precision, ensuring uninterrupted operation and maintaining product consistency. The system's modular design provides versatility for various bottle sizes and packaging layouts.

5. Essential Buffer Platform

Buffer platforms are indispensable in bottled water production, ensuring operational fluidity and product excellence.

1. Streamlining Production Flow:
Mitigating speed disparities between equipment, buffer platforms temporarily house products, facilitating continuous flow and preventing bottlenecks.

2. Boosting Operational Efficiency:
By adapting to production rate variations, buffer platforms keep operations smooth, reducing downtime and boosting efficiency.

3. Safeguarding Product Integrity:
Buffer platforms balance equipment pressure, curtailing product damage risks. Non-pressure platforms enhance product quality, preserving labels and containers.

4. Curtailing Maintenance Expenses:
By ensuring smooth flow and reducing equipment strain, buffer platforms extend equipment lifespan, lowering maintenance costs.

5. Tailoring to Production Demands:
Our buffer platforms are ingeniously crafted to offer unparalleled flexibility, adjusting seamlessly to cater to distinct production requirements. These platforms effortlessly accommodate varying production velocities and diverse product types, ensuring your operations run smoothly and efficiently.
In conclusion, buffer platforms are indispensable assets in bottled water production lines. They expertly balance production flow, significantly enhance operational efficiency, safeguard product quality, and curtail maintenance expenses. Furthermore, they are adept at adapting to a wide array of production demands, making them a versatile and vital component in your manufacturing process.

 

6. Packaging System

This versatile solution is ideal for precise labeling operations both before and after filling, particularly when bottle-type labels are required. It is predominantly utilized across a spectrum of industries including beverages, daily chemicals, condiments, and more, ensuring your product's presentation is as impeccable as its quality.

 

Shrink Sleeve Labeling Machine

OPP Hot Melt Labeling Machine

Stick Labeling Machine

We are in Exhibition

 

Company Profile

Shanghai Effiline Machinery Co., Ltd.Shanghai Effiline Machinery Co., Ltd., as a dynamic segment of Shandong Xingmei, leverages its robust industrial lineage and cutting-edge technological prowess to quickly position itself as a distinguished contender in the machinery arena. Nestled in the vibrant heart of Shanghai, an epicenter of international commerce, the company enjoys unrivaled geographical and commercial advantages. This powerhouse inherits the outstanding quality and pioneering spirit of its parent company, Shandong Xingmei, while seamlessly integrating Xingmei's elite technical team and exceptional after-sales service, thereby delivering meticulously crafted products and services to its clientele. With its agile research and development capabilities and superior technical acumen, Shanghai Effiline Machinery Co., Ltd. is increasingly charting its course as a trailblazer, presenting clients across the globe with reliable and state-of-the-art solutions.

Shandong Xingmei Packaging Machinery Co., Ltd., based in Qingzhou-a historical gem among Shandong's ancient nine provinces-stands as a seasoned manufacturer boasting extensive expertise in producing conveyor lines, drying blowers, and other associated machinery. The firm is fortified with fixed assets exceeding 50 million yuan, a sprawling, modern factory that spans over 10,000 square meters, a dedicated team of more than 30 R&D experts, and an array of sophisticated processing machines. It commands a prominent position as a pivotal enterprise, spearheading initiatives in the development, research, design, production, and technical services, as well as the operation of conveying, spraying, and drying blower equipment.

Renowned for its specialization, the company excels in the design, manufacture, installation, and commissioning of conveying equipment and related systems across various industries, including bottled water, beer, yellow wine, spirits, beverages, condiments, food, pesticides, and disinfectants. This includes expertise in the design, installation, commissioning, and maintenance of advanced electrical control systems. The company has achieved technological maturity, offering expertise in the design, development, production, installation, and maintenance of non-pressure conveying equipment. With the capability to reach conveying speeds of up to an impressive 72,000BPH, the company provides stable, well-refined solutions tailored to meet diverse industry needs.